Rob's
editorial last issue confessed to his obsession with casters: an
addiction to adding mobility to everything in his shop that could be
put on wheels. Readers had a lot to say on whether or not their shops
were mobile. - Editor
"I'm
with you. Everything in my shop is on casters. Except my sawhorses.
That gives me an idea." - Ken Erlenbusch
"My
shop is a bit undersized (25' X 25'), and most of my shop is on
casters. I use 3- and 4-inch casters to insure that I can roll over
typical debris without too much trouble." - Jeff Winders
"If
it wasn't for everything on wheels, I wouldn't be able to create
anything. I just don't have the luxury of a lot of room, much to my
dismay." - Bob Trachta
"Absolutely
anything I can put on casters, rollers or wheels (depending on size
and weight) I do, unless it is light enough to break down and store
away." - Dan Robinson
Some
felt it was the shop location -- or configuration -- that determined
the need for casters. - Editor
"When
I received permission to add six used stationary tools to the garage,
the only requirement from the better half was that both cars had to
be in the garage at night. Rockler happened to have a special sale on
their rolling bases so I ordered enough sets for all the heavyweight
tools.When the cars are out, it's a shop. While admittedly, cleanup
and put away takes a bit of time, it is well worth it to have a full
shop when I need one. I had to develop special driving skills to get
both cars in the garage very close to all the machines, but I haven't
dented either the cars or the machines. Rolling bases are wonderful!"
- Ed Amsbury
"If
your shop were as small as mine, just half of a garage, you would
have used casters a lot sooner. All my major tools have casters on
the rear of the cabinets. On the front, I've installed a 2" X 2"
piece of angle iron so I can use a 'J' bar that I built to move the
tools around. The 'J' bar has the other pair of wheels with a pin on
the tip of the J. I just put the pin in a hole in the angle iron and
away we go." - Robert Hoyle
"I,
too, am an avid woodworker who enjoys transportation in my shop. I
have a lathe that is on the light side, but does what it is supposed
to. My lathe is a Nova 1624. I have it on wheels and I made a shelf
at the bottom of it. I normally don't turn heavy off-center pieces of
wood on it, but when I do, I install heavy ballast on the shelf. I
know you're not supposed to put a lathe on wheels, but I did.
Everything in my shop is on wheels 'cause my shop is also my garage."
- Wayne St. Amand
"I'm
still setting up my shop, but I think I'm going to have to put
everything on wheels. The space isn't bad -- about 18' by 18' -- but
there's a set of Laly columns down the center, and I expect I'm going
to have
to dance around those, and/or rotate machines, to get reasonable
working lines." - Joseph Kesselman
Or
the configuration of the shop user. - Editor
"I
had to put all my shop equipment and worktops on casters after I
became a wheelchair user. My workshop is relatively small, so the
caster platforms make it easier to arrange the items on a need-to-use
basis. I built all the caster platforms so the equipment and worktops
are all at the sitting height. I really enjoy your newsletter and the
valuable information it provides." - Dave
Pilkington
"The
only things not on casters in my shop are my benches. I have a
rolling cabinet for my planer with storage underneath; a rolling
power hand tool crib; wheels on my table saw (SawStop), jointer, band
saw, router table and scrap lumber bin. My drill press and spindle
sander are both on one of my benches. Funny thing is, though, I
hardly ever move them around . . . but when I do, hey I'm rolling."
- Carlos
J. Dominguez
Some
readers are just really big fans of wheels. - Editor
"Wheels
are the greatest thing since, er, the invention of the wheel. I have
a 20 x 28 shop which might be big enough for me except for the fact
that our vehicle has to come inside each night. Consequently, only
one tool in the shop is stationary, the table saw. I might have
considered having wheels on that, too, but it's too heavy and there's
the ceiling-mounted blade guard/dust collection unit and then there's
the uneven floor. Once I had it set I didn't want to move it.
Everything else is on wheels. The 28-year-old ShopSmith, the miter
saw, CarveWright, FlatMaster, scroll saw, the huge Legacy Ornamental
Mill, planer and if I'm building anything too heavy or bulky to
manage, I put it on wheels too. Caster wheels are wonderful in my
shop. I even made a roller stand with caster wheels. It's good
because it doesn't 'steer' the work, especially important when
infeeding on the table saw. I don't need my roller stand to fight my
efforts to keep the workpiece against the fence! I have extra wheels
on hand in various sizes and types for any occasion. What would I do
without wheels? Keep on rollin'!" - Don Butler
"My
husband, Jim, is a believer in casters. We bought our house almost
three years ago. We have spent all that time fixing, organizing,
etc., but my dear hubby has finally found some time to start
organizing his shop, aka (per me) "man cave." He, too, is
putting all things possible on casters. I am waiting for him to
finish up his shop and move on over to the shed. That will be a great
feat. Thank you so much for your input on casters. I thought
Jim was the only one like that. He has storage containers full of
different sizes and says. 'Well, you never know when you may need
some.'" - Teresa
Dowdle
And
then there's this guy, whose shop mobility method is a little bit ...
different. - Editor
"I
am more of an 'anchor it to the ground' type of guy. I do not want
machinery to move when I apply pressure on them. When I need to move
something, I have a fold-up engine hoist. I have a bridle arrangement
that will allow me to hook to any of my power tools and raise it off
the floor and move it wherever I need in my shop. I tell people that
the engine hoist is one of the best things I have bought as an
accessory for my shop. They can be had at the local big box made in
China store for less than the $200
mark and will pick up 2 tons on a short pick-up arm. I have a
portable generator that is stored in my shop on a shelf to get it out
of the way. When I need it, I roll the engine hoist over to it, hook
to the bridle and pick it up and set in the back of the truck or on a
trailer or on the concrete drive. When I need to change blades on the
riding lawnmower, I use my engine hoist to lift the front of the
mower so I can put some jack stands under the mower and change the
blades. 'In my younger days,' I used to manhandle things but I am to
the point I need to save all my energy for more important things."
- Charles Buster
Gun
Stock Bedding
We
also heard from a reader who agreed that it was a good idea to let a
gunsmith repair a particular gunstock. - Editor
"The
question from Nancy about repairing a gun stock brought good advice
from both Chris Marshall and Tim Inman. I would only like to add
another reason to have the repair done by a gunsmith: The "bedding"
of a rifle barrel into the stock has a major effect on accuracy and
consistency of the rifle. Any repair of the stock could have an
adverse effect on this critical component, and should therefore be
done only by a competent gunsmith." - George
Worthington
Dust
Collection Hope
And
this reader had some additional ideas for the questioner in last
issue's Q&A who wanted to retrofit an old table saw to modern
dust collection standards. He began with a quote from the
Woodworker's Journal experts' answers. - Editor
"Just
a comment:
"So
-- retrofitting an old (but good) saw to comply with today's
workplace standards and practices is what you're up against. Or, just
learn to live with it and get a broom ..."
"Give
this guy some hope!
"I
have a 1985 vintage Delta Contractor's saw (bought it new) that
most likely had – or didn't have – the same dust control
features as P.L. Cannan's. Over the years, I have customized the
saw to meet my changing needs by upgrading to a Biesemeyer fence and
custom building extension wings to accommodate a router table and
large crosscut sled. However, the most significant changes I made
were to increase the dust collection efficiency on the saw AND in my
workshop. These modifications were the least expensive and the least
complicated of any I made to that old relic of a saw.
"Diagnosed
with leukemia in 2002, I spent a long time away from the shop, and a
whole lot of other places as well. When I recovered enough to regain
my woodworking interests, I had to make some changes to my shop
environment to accommodate my 'new normal.' Improving air quality
became my primary objective. First, I closed the bottom of the saw
base with an aftermarket 4" plastic dust port/collector sold at
Rockler, put a 2-1/2" reducer which connects to my large Ridgid
shop vac equipped with a near-HEPPA filter through a Vortex
separator, bought from Rockler. I cut a baffle that attaches to the
steel saw housing on the back of the saw with magnetic tape from ¼"
plywood scrap. The baffle is cut to accommodate the passage of the
drive belt from the motor to the saw arbor. The baffle fits close
enough that it must be removed to cut any kind of bevel. After I did
these things, I discovered a number of holes in the saw case housing
that I taped over with pieces of duct tape. Dust also escaped through
the spaces created where the cast-iron table bears on the steel saw
case housing, so I used a small part of a can of spray foam
insulation to seal those spaces. Use this stuff sparingly! These
modifications do not impede the saw operation and greatly decrease
free dust in my shop.
"Other
shop operations contribute more to the dust problem than my saw, and
I, like you, use a dust mask. However, I use a 20" box fan with two
furnace filters taped to the intake side of the fan that runs
constantly when I'm in the shop. I use a coarse filter on the
outside to catch the big stuff and a fine filter nearest the fan to
get the smaller stuff. I change the outside filter when I see it
getting dirty, and the inside filter less frequently (filters are
cheap!). Because the fan is so light and portable, I can move it
close to whatever dust producing operation that requires it. Since I
have made these changes, I have noticed a significant reduction in
the amount of dust collecting on various surfaces in my shop." -
Rick Ross