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Woodworkers Journal 1
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October 2010

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With all of the interest we've seen on Chris Marshall's Ultimate Miter Saw Station, we knew it was only a matter of time until we started getting photos from readers of the ones they built themselves...
Porter-Cable Announces Five New Fall Tools!
A while ago, I found a really interesting looking piece of wood - it was cut from the outer aspect of a huge bubinga log. The tree was a monster, almost 400 years old, and for that reason, this piece - which contained bark and exposed sapwood - was able to be sawn flat.
Reader feedback continues for June's Miter Saw Stand. Are you building one?
What wood finish would you use for a shop floor? Our field editor is looking for suggestions.
The unique grain pattern of this reader-submitted project puts a fresh look on a classic design.
This reader-submitted project shows once again that great projects can come from wood that someone else might call "trash".
Chris Marshall reports back on what's new with Milwaukee Electric Tools.
Last weekend, I visited the woodworking school of our contributing editor, George Vondriska. He was hosting an interesting event to help veterans with Post Traumatic Stress Disorder (PTSD).
Chris Marshall is getting some face time this week with the folks at Milwaukee Electric Tools, and he's looking for tool feedback to share with them. Do you have any?
LiLi Jackson takes a look around the Furniture Society Conference that took place June 16-19, 2010 in Cambridge, Massachussetts
How much do you like benchtop power tools? Our field editor shares some thoughts about three of his favorites.
Staining and Dyeing


Although color change is its primary function, stain can also intensify or diminish the grain of the wood, depending on the type of wood and the type of stain you use. Therefore, it is important to understand how different types of stains work.
Skill Builder: Box and Finger Joints
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One of the easiest ways to cut clean and tight-fitting box joints is with a table saw, using a dado blade and a sliding jig. You can build your own box joint jig by adapting your saw's miter gauge, or you can buy one ready-made jig, like the Rockler box joint jig.
Wipe-on Finishes and More

Paint Pads
Most coatings are formulated to work best with a particular type of applicator, but some work nicely with more than one. Knowing which coatings favor which application techniques can help you get better results. To that end, here's a rundown of the various common finishes and some of the best application strategies for each.
Skill Builder: Finishing Flow Chart
 
I'll expand on the finishing flow chart first published in the July 2005 issue of Woodworker's Journal by adding full descriptions of each step in the process. The end result, if you keep them all, will be a complete finishing primer.
Coloring Redux: Glaze and Toner
Antique-looking panel
Another common method of adding color to wood after it has been sealed is with glaze. You can use glaze to highlight carvings or flutes, create sunbursts and cameos, turn a painted surface into antique white, add age to wood, or even create patterns like fake wood grain and marble.
Skill Builder: Hand Cut Mortise and Tenons
Deepen the Mark
If you're doing woodworking on a shoestring budget, you'll be happy to know that the only tools you need to cut tight-fitting mortise and tenon joints are a square, knife and marking gauge, a fine-toothed saw, and couple of sharp chisels and mallet.
Rubbing Out: The Final Step to a Great Finish
Reflection
You can rub out all types of film forming finishes, including shellac, lacquer, oil based varnish and polyurethane, waterbased coatings and catalyzed or conversion coatings. There are three strong reasons for doing so.
Skill Builder: Miter Joints

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There are lots of different ways to cut parts for a basic miter-joined frame: with a handsaw and miter box , with a table saw and miter gauge or special miter jig, or using a dedicated crosscut saw, such as a radial-arm saw, compound-miter saw or sliding compound miter saw.
Skill Builder: Basic Butt Joints
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Butt joints can be used in a lot of different ways to join two boards or panels: edge to edge, end to side, end to edge, etc. To make a simple square or rectangular frame, cabinet, box or drawer using butt joints is very easy.
Making the Most of Your Router Bits: The Butterfly Spline Bit
Butterfly-Bit
At first glance, the Butterfly Spline Bit seems like a very simple and limited use tool. But look closer and you can find a lot of useful applications for these splines. The bit cuts a butterfly profile, essentially two dovetail keys joined at the smaller width.
Making the Most of Your Router Bits: Sash Bit

Many manufacturers make sash bits, but most are designed as 'stub' tenon bits, working more like a stile and rail door set. The Freud set is designed to make long tenons in the joint connections, making a vastly stronger window. Because of this, the bits require a bit more work, but the extra effort is well worth it.
Making the Most of Your Router Bits: Glue Joint Bit

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Gluing boards together to form larger panels is something of a mystery to novice woodworkers. Boards don't line up properly, and clamps can tend to force the edges out of alignment. Boards may have a slight bow along their length and just try to get a clamp into the middle of your panel to fix it. There is a wide array of joining systems out there to help, but my personal favorite is still the Glue Joint router bit.
Making the Most of Your Router Bits: Not Just a Door Bit
Door Bit Beauty Shot
I used to teach router table classes and the most popular part was, hands down, making cabinet doors. Virtually every bit manufacturer offers door making bits in several profiles. These come in a set, where the mating profiles are two separate bits, and a single bit form, where both cuts are contained in one bit. The bit I'm using is the single cutter type.
Making the Most of Your Router Bits: Dish Carving Bit

Dish Carving Bit
There are many projects that require the milling of pockets. Antique game tables nearly always had dished-out areas for candles and game chips. Signmakers often raise letters by removing the background around them, and all sorts of serving trays, bowls and stands are dished out to provide a rim for keeping things in.
Making the Most of Your Router Bits: Multi Profile Bit

Multi Profile Bit
The Multi Profile Bit is the first in a series that will cover router bits made to help you perform difficult router tasks more easily, the proper ways to set up & use them, and tips for getting the best results.
Apollo Sprayers Makes Precision HVLP Finishing Possible
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LiLi Jackson talks with Apollo Sprayers about the features of one of their new products at AWFS Fair in Las Vegas.
Oneida's Dust Deputy Brings Cyclone Efficiency to Your Shop Vac!
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Chris Marshall learns all about an exciting new dust collection system from Oneida at AWFS Fair in Las Vegas.
ShopBot Offers Automatic Tool Changer Feature

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Chris Marshall talks with ShopBot about their new Automatic Tool Changer system at AWFS Fair in Las Vegas.
Western Dovetail Expands Its Offerings

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LiLi Jackson looks at some of the new product offerings from Western Dovetail at AWFS Fair in Las Vegas.
Low-Profile Porter-Cable Sander Improves Ergonomics, Service Life
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Chris Marshall takes an in-depth look at the Low Profile Sander from Porter-Cable at AWFS Fair 2009 in Las Vegas
Prazi USA Helps Make Routing Setup A Breeze

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LiLi Jackson looks at new products from Prazi USA at AWFS Fair in Las Vegas.
Rikon Combination Jointer/Planer Machine

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Chris Marshall talks with Rikon about their combination Jointer/Planer machine at AWFS Fair in Las Vegas
A Closer Look at the Dynabrade Silver Supreme Sander
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LiLi Jackson learns about the Dynabrade Silver Supreme Sander at AWFS Fair in Las Vegas.
Resawing Made Easier with Steel City's 14-in. Granite Band Saw
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Chris Marshall learns about the new Steel City 14" band saw at the AWFS Fair 2009 in Las Vegas, NV
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