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June 2010

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Skill Builder: Dovetail Joints

197MOWDove04
Although it's an involved process, few woodworking tasks will bring you the sense of pride you'll get from hand cutting a dovetail joint. Like most operations, there are lots of different ways to cut these joints.
Rubbing Out: The Final Step to a Great Finish
Reflection
You can rub out all types of film forming finishes, including shellac, lacquer, oil based varnish and polyurethane, waterbased coatings and catalyzed or conversion coatings. There are three strong reasons for doing so.
Skill Builder: Finishing Flow Chart
 
I'll expand on the finishing flow chart first published in the July 2005 issue of Woodworker's Journal by adding full descriptions of each step in the process. The end result, if you keep them all, will be a complete finishing primer.
Sealers and Pore Fillers

Sanding Sealer
Strictly speaking, any finish that forms a film on wood can be used as a sealer. Some coatings are so good at this task by themselves that they are called "self-sealing" finishes. Other finishes are not, and they benefit from special sealers.
Skill Builder: Miter Joints

Miter 11
There are lots of different ways to cut parts for a basic miter-joined frame: with a handsaw and miter box , with a table saw and miter gauge or special miter jig, or using a dedicated crosscut saw, such as a radial-arm saw, compound-miter saw or sliding compound miter saw.
Coloring Redux: Glaze and Toner
Antique-looking panel
Another common method of adding color to wood after it has been sealed is with glaze. You can use glaze to highlight carvings or flutes, create sunbursts and cameos, turn a painted surface into antique white, add age to wood, or even create patterns like fake wood grain and marble.
Skill Builder: Basic Butt Joints
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Butt joints can be used in a lot of different ways to join two boards or panels: edge to edge, end to side, end to edge, etc. To make a simple square or rectangular frame, cabinet, box or drawer using butt joints is very easy.
Making the Most of Your Router Bits: Sash Bit

Many manufacturers make sash bits, but most are designed as 'stub' tenon bits, working more like a stile and rail door set. The Freud set is designed to make long tenons in the joint connections, making a vastly stronger window. Because of this, the bits require a bit more work, but the extra effort is well worth it.
Making the Most of Your Router Bits: Dish Carving Bit

Dish Carving Bit
There are many projects that require the milling of pockets. Antique game tables nearly always had dished-out areas for candles and game chips. Signmakers often raise letters by removing the background around them, and all sorts of serving trays, bowls and stands are dished out to provide a rim for keeping things in.
Making the Most of Your Router Bits: Glue Joint Bit

BeautyShot
Gluing boards together to form larger panels is something of a mystery to novice woodworkers. Boards don't line up properly, and clamps can tend to force the edges out of alignment. Boards may have a slight bow along their length and just try to get a clamp into the middle of your panel to fix it. There is a wide array of joining systems out there to help, but my personal favorite is still the Glue Joint router bit.
Making the Most of Your Router Bits: Not Just a Door Bit
Door Bit Beauty Shot
I used to teach router table classes and the most popular part was, hands down, making cabinet doors. Virtually every bit manufacturer offers door making bits in several profiles. These come in a set, where the mating profiles are two separate bits, and a single bit form, where both cuts are contained in one bit. The bit I'm using is the single cutter type.
Making the Most of Your Router Bits: The Butterfly Spline Bit
Butterfly-Bit
At first glance, the Butterfly Spline Bit seems like a very simple and limited use tool. But look closer and you can find a lot of useful applications for these splines. The bit cuts a butterfly profile, essentially two dovetail keys joined at the smaller width.
Making the Most of Your Router Bits: Multi Profile Bit

Multi Profile Bit
The Multi Profile Bit is the first in a series that will cover router bits made to help you perform difficult router tasks more easily, the proper ways to set up & use them, and tips for getting the best results.
Apollo Sprayers Makes Precision HVLP Finishing Possible
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LiLi Jackson talks with Apollo Sprayers about the features of one of their new products at AWFS Fair in Las Vegas.
ShopBot Offers Automatic Tool Changer Feature

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Chris Marshall talks with ShopBot about their new Automatic Tool Changer system at AWFS Fair in Las Vegas.
Fein Speeds Attachment Changes with New Supercut Tool
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LiLi Jackson talks with Fein about some of their new product offerings at AWFS Fair in Las Vegas.
Eureka Provides Business Opportunities in Tough Economy
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Rob Johnstone gets the rundown on Eureka Woodworks and the business opportunities it provides to woodworkers at AWFS Fair in Las Vegas.
Rev A Shelf Showcases New Options for Cabinet Makers

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LiLi Jackson talks with Rev A Shelf about their variety of options for cabinets at AWFS Fair in Las Vegas.
MicroFence Offers Solutions for Detail Routing

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LiLi Jackson gets a closer look at MicroFence's system for detail routing at AWFS Fair in Las Vegas.
Grizzly's New Dust Collector: Short in Stature, Long on Features
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Chris Marshall learns about the new dust collection system from Grizzly at AWFS Fair in Las Vegas
Colonial Saw Offers Unique Fastening Options

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Chris Marshall talks with Colonial Saw about some of their fastening products at AWFS Fair in Las Vegas.
Rikon Combination Jointer/Planer Machine

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Chris Marshall talks with Rikon about their combination Jointer/Planer machine at AWFS Fair in Las Vegas
The Cheap, Good Wood
The words cheap and good usually aren’t used together when the subject is wood for woodworking. But in the case of the Southern yellow pines, this wording is well-suited.
Satisfaction from the Simplest of Tools
Cleaning up the surface of his workbench with a scraper was a good chance for Chris Marshall to get back to basics with one of woodworking's simplest tools.
Tile-Topped Coffee Table
This reader-submitted coffee table features hand-made joinery and a clever use of tile for the tabletop. I wanted to share this project that I'm so proud of: a custom built coffee table with marble stone tiles on top. To use stone tiles for the top of a table is a great way to give furniture [...]
The Sad State of Workbenches (Part 2): What’s Wrong Nowadays
Most woodworkers think they are buying what they need and have never used a proper workbench. Ernie Conover explains why.
Airplane Bed
This reader's project incorporates some clever "interactive" functionality and plenty of storage.
Roads and Fences: How Adventurous Are You?
Recently, a reader wrote in to get some advice about building a chair. Our answers took decidedly different approaches to a larger and broader topic of building chairs.
The Sad State of Workbenches (Part 1): What Used to Be Right
The second half of the 20th Century has seen a gradual decline of the workbench. Here's a look back at the zenith of bench design.
Gifts from the Woodworker’s Journal Staff
Woodworker's Journal staff members turn to a certain favorite hobby when the holidays come around. Here are some of our projects given as gifts this year.
Be Careful What You Wish For…
Over this past year I found myself orchestrating the filming of DVD series. I also nearly had a nervous breakdown. How did this happen? It's a long story...
Christmas Wood and the “Poor Man’s Ebony”
Tim Knight shares how American holly came to be known as the Christmas Wood and Poor Man's Ebony
MicroFence’s Rich Wedler and Friends “Sawing” Holiday Tunes
With the holidays in full swing, here are a couple of holiday tunes we recently ran across on Micro Fence's website to help keeps spirits bright.
January/February 2012 Issue Preview
Here's a look at what you'll find in our January/February 2012 issue.
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