Archive for August, 2009

Fresh Perspectives

August 31st, 2009 by
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kidartLately, my third-grade daughter’s pencil drawings are making me wonder if woodworking could be a genetic trait.

When I was her age, I was drawing Peanuts characters, spaceships and some really scary monsters—at least in my estimation. My kiddo Barrett, on the other hand, is drawing tables and chairs these days…in three dimensions, no less! She draws lots of other things too. There are still plenty of puppy and kitty pictures intermingled with her furniture stuff, but tables and chairs are definitely on her mind.

You can just imagine how that goes over with her woodworking father!

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Chess Board

August 28th, 2009 by
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Reader William Harmsen sent in some great pictures of a chess board he built using a Woodworker’s Journal plan!

A slight variation on the plan but was happy with end result.

I added a piece between the drawer rail and outside rail on the ends to make it a little more stable.

William Harmsen

Got projects you want to share?  CLICK HERE to send them in!

In the meantime, check out these great photos.

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Handy “Tweener” Wood Screws

August 26th, 2009 by
2 Comments »

Ever wished for screw lengths outside of the usual home-center offerings? McFeely's Promax line may have just the length you need.

Ever wished for screw lengths outside of the usual home-center offerings? McFeelys Promax line may have just the length you need.

Here’s a tip of my hat to McFeely’s for coming up with a better woodworking screw. Well, actually, a whole bunch of better fasteners, but there’s one type I particularly like: the #8 Promax® 1-3/8″ black oxide flathead.

You read that right—1 and 3/8. Not 1-1/4″, 1-1/2″ or 1-5/8″ … the usual home-center suspects.

Here’s why I like the 1 3/8″. It’s uncanny how often I seem to have to screw two pieces of 3/4″ material together, face to face. Layers of substrate. Subtops to “show” tops. Shop-made feet to bases or turned knobs to drawer faces. Jigs and fixtures of one kind or another.

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Can’t Smell the Roses

August 24th, 2009 by
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smelling-woodI can’t smell the roses anymore…and I don’t mean that figuratively.

I’ve literally lost my ability to pick up their aroma, for some reason. My wife likes to tease me about it, especially since I find that loss a bit alarming. But, thank goodness I can still smell wood.

Hopefully, that doesn’t sound too weird in the company of woodworkers, but I really do like the odor of most woods. I’ve been known to do a “scratch and sniff” test to wood right on the rack at the lumber dealer, so I’m not afraid to do it—even in public. Especially if it’s a wood I haven’t worked with before. It’s all part of the fun of woodworking for me.

Here are just a few of my olfactory favorites, and I’d like to hear about yours, too. That’ll give me good reason to head to the lumber store sometime soon and sniff out something new (as if I needed another reason to go…).

CLICK HERE to see Chris’s List of Favorite Wood Smells

Homemade Electric Guitar

August 21st, 2009 by
4 Comments »

One of the best parts of my job is to see all of the different projects that our readers send in.  I never get tired or seeing all of the creativity out there.  This amazing homemade electric guitar is no exception; with Les Paul’s recent passing, I thought it would be a timely posting here to the blog:

I wanted to share a woodworking project of which I am particularly proud.  Last year for my bother’s 50th birthday I decided that I should do something very special for him.  Knowing that he was a “guitar guy” I thought it would be fun to build him an electric guitar to add to his collection.  Well, to say it was a challenge would be an understatement!  I am not an experienced woodworker, but I had a good start from my father (also an avid woodworker) and have taught myself a few things over the years from books and the internet.

This was my first attempt at an instrument and I think it turned out pretty nice.  The woods used for the body were bubinga, purpleheart, wenge and curly maple.  The neck was quilted maple.  The entire guitar was built from scratch using only a simple body template that I purchased on eBay.  It looks great and sounds even better.  Just goes to show that you can create anything if your heart is in the right place when you start.

Kirk A. Rush

Definitely true.  Check out the photos below.

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Stick with What Works

August 19th, 2009 by
2 Comments »

Some might call this tedious work, but repetition is part of what I enjoy about mortising.

Some might call this tedious work, but repetition is part of what I enjoy about mortising.

A couple years ago, I invested in a popular loose-tenon joinery system to see how that would work for me. As a tool reviewer, I’m always anxious to try a new gizmo on for size, and this tool was getting a lot of buzz. Heck, a faster, easier way to make mortise-and-tenon joinery. Sounded good to me!

Well, the product came, and I put it to work on my next few projects. It did the job swimmingly, chomping mortise after mortise in good time. The cuts were clean, the setup was pretty easy and those loose tenons dropped right into place. Really, there was no part of the operation I could complain about.

But as time went on, that new tool got less use than it first did. I ended up switching back to making M&Ts the way I’ve always done them: mortising on the drill press, followed by tenon-cutting on the table saw.

Why?

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Three Cheers for Spray Deft

August 17th, 2009 by
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Here's a blazing-fast, totally forgiving finish to remember next December 23rd, when you desperately need it: Deft in a can.

Here's a blazing-fast, totally forgiving finish to remember next December 23rd, when you desperately need it: Deft in a can.

This past Christmas, I fell victim to an all-too-common seasonal disorder among woodworkers: gift-making procrastination.

Heard of it? If you haven’t—or haven’t caught it yet—you haven’t been woodworking long enough.

In my own defense, it wasn’t complete negligence … the gifts were assembled and the glue was dry; they just weren’t finished. So there I was, T-minus two days till gift opening and not an ounce of finish applied to my projects. To make matters worse, these were two little jewelry boxes intended for my school-age daughters. “Nearly done” wasn’t going to cut it. Once the packages were opened, I’d never get those boxes out of their clutches for a topcoat. And, my wife was counting on me getting these buggers under the tree in time. I promised. But, aside from a certain spousal pressure, I also just couldn’t live with them dry. That’s just not how a respectable woodworker does things, right?

Murphy could be my next-door neighbor, because his Law was in full effect. My shop was busy with other things, magazine related. Wet, slow-drying finish wasn’t going to work this time. It would have to be easy to apply, fast-drying and cured by St. Nick’s arrival. What could I do?

CLICK HERE to Find Out

Finalist Videos from Fresh Wood

August 14th, 2009 by
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Split Personality; Jonathan Cox, Brigham Young University.

Split Personality; Jonathan Cox, Brigham Young University.

In the current issue our eZine, I’m reporting on a really cool woodworking design competition that took place last month at the AWFS trade show in Las Vegas. It’s called Fresh Wood, and this was its third appearance at this show. Woodworking students — from high school to design school — pulled out all the stops to create some really fine projects, while putting their skills to the test.

You can check out the article by clicking here.

Art Furniture; Saarinen Balagengatharadilak, Fletcher's Meadow Secondary School.

Art Furniture; Saarinen Balagengatharadilak, Fletcher's Meadow Secondary School.

But, while my article brings you into the loop about the competition, it doesn’t get you into the “heads” of the students who worked so hard to become finalists. We shot plenty of video covering some exciting new products unveiled at the show, but regrettably, we didn’t videotape Fresh Wood. Time just didn’t allow for it … hey, even in Vegas you can’t upgrade to a 36-hour day.

Cantilever; Carol Jackson, University of Oregon.

Cantilever; Carol Jackson, University of Oregon.

Fortunately, the folks at Custom Made did shoot video in the Fresh Wood exhibit. They sponsored the Fresh Wood People’s Choice Award, and their blog has some great new segments interviewing several of the student finalists who talk about their inspiration, building challenges and methods of work:

http://custommade.com/blog/

The Chair — A Vehicle for Collaborative Learning; John Barry & McKenzie Stevens, Halifax County High School.

The Chair — A Vehicle for Collaborative Learning; John Barry & McKenzie Stevens, Halifax County High School.

I think it’s pretty enlightening to hear other woodworkers talk about these kinds of issues, because we all face them. Their insights might even give you some “take away” that you can apply to one of your future projects. Oh, and just for the fun of it, here are some more photos of finalist projects we didn’t squeeze into the eZine article. All good stuff!

Catch you in the shop,

Chris Marshall, Field Editor

Ali Industries: From Lunar Orbit to Random-orbit

August 12th, 2009 by
2 Comments »

Gator Finishing Products: Industrial-quality sandpapers made in Ohio for more than 40 years

Up until recently, I’ve never really given much thought to sandpaper…where it comes from, how it’s made or what tidbits of interesting history might be behind it. Sandpaper has always been one of those “means-to-an-end” products for me. And, well, it’s associated with sanding. I try not to spend more time than I really need to thinking about sanding…

But, the nitty gritty details about grits became a lot more interesting earlier this spring when I had the opportunity to tour Ali Industries, a sandpaper manufacturing plant just a couple hours west of my home.

Little did I know, but Ali Industries has been making consumer sandpaper and sanding products for 40 years—and the company’s ties to other abrasives go back even farther than that. The company’s founder, Frank Ali, got into the business back in 1961 during NASA’s space race heyday. Frank saw a need for specialized abrasives in the aerospace industry, and he began to make abrasive cartridge rolls for deburring spacecraft and jets. Yep, rockets and fast airplanes—the stuff I loved to dream about as a kid. Seems that, if you don’t polish a rocket to near perfection, it can burn up when it enters or leaves the atmosphere. Clearly, not good. Thanks in some part to Frank’s efforts, his industrial abrasives helped to put astronauts on the moon and enabled military and experimental planes to slip more smoothly through the wild blue yonder. Frank even met fellow Ohioan, astronaut and former senator John Glenn back in the glory days.

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Dovetail Confessions

August 10th, 2009 by
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dovetailsOkay, true confession time: I’ve never cut dovetails by hand. There, I said it.

It’s probably not a big thing to admit, really … lots of us woodworkers don’t cut and chop pins and tails the “old school” way. Sure, I can steer my router through a dovetailing jig with the best of them, and there’s nothing wrong with that. But for me, a woodworking editor for gosh sakes, I feel like I’m admitting some deep, dark secret. I’m supposed to know this stuff to be a card-carrying shop writer, right?

Well, wrong.

It’s just that cutting dovetails by hand is one of those “I’d really like to learn that and someday I’ve gotta get to it” kinda things. Who doesn’t want to make sweet-looking dovetails in any shape or configuration you please? A well-made dovetail joint separates a darn-good drawer from one you want to carry around and show off, like a picture of your kids. And, when you can stand back and say that you did the job without ever reaching for a guide bushing or spending three hours dialing in the bit depth…well, you’ve arrived, right? At least that’s what that little voice inside my head tells me.

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