Archive for the ‘Ernie Conover’ Category

The Rapidly Rising Cost of Steel

July 3rd, 2012 by
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I remember the halcyon days when M2 high speed steel (HSS) turning tools hit the market. No longer did we have to worry about burning at the grinder, and HSS tools held an edge forever — compared to plain carbon steel, anyway.

The last decade has seen a proliferation of turning tools made from exotic powdered steels. Powdered refers to the manufacturing process where iron, with the necessary alloying elements, is mechanically mixed in powder form, then sprayed into a furnace where the powders become plastic but do not melt. The resulting blob is cold worked to form bars for machining. Powdered metal technology allows much higher amounts of alloying metals such as vanadium (which increases edge holding) than conventional blast furnace manufacture. The price of such special handling is significantly higher, but PM steels give extraordinarily longer tool life for metal cutting.

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The Sad State of Workbenches (Part 2): What’s Wrong Nowadays

January 19th, 2012 by
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Modern benches generally have spindle vises with two metal guide spindles and a metal screw between them. They are usually less than 2” below the benchtop. To grip anything more than this distance, it has to be to one side of a spindle, usually the right side. The front jaw of the vise cocks when tightened, ruining the corner of the work and giving a indeterminate hold. This is not progress.

poor hold of modern spindle vise

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The Sad State of Workbenches (Part 1): What Used to Be Right

January 6th, 2012 by
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Serious woodworking started at least in Egyptian times: it is amongst the oldest of crafts. By the 18th century, the workbench was pretty well thought-out, but came to absolute perfection after 1850. The second half of the 20th Century has seen a gradual decline of the workbench. I place the blame for this on well-meaning engineers who may be bright young graduates of prestigious schools, but sadly deficient in any real understanding of woodworking. These meddlers have tweaked workbench design in the name of “streamlining” manufacture,” adding “usability” to the product or simply satisfying the latest marketing research.

Euro Bench with Emmert type vise added

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