Archive for the ‘Sandor Nagyszalanczy’ Category

Exercising Your Joints

March 29th, 2013 by
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I got an email from a friend this morning asking me what I thought about Festool’s Domino joinery system. I told him I thought it was an incredibly ingenious solution for rapidly cutting mortises and that the machine itself is a marvelous (albeit expensive) tool. When I reread his email before sending my reply, it was interesting to find out that he wanted to buy the Domino specifically because he had to make a dozen or so mortise-and-tenon (M&T) joints for an upcoming project. I asked if he planned to do a lot more M&T work in the future and he said he suspected as much, but wasn’t sure.

I guess I shouldn’t be too surprised by my friend’s readiness to buy such an expensive tool, possibly for a single use. After all, if you have a task to do on your computer, iPad, smartphone or other electronic time muncher, you simply buy the right software, application or peripheral device, right? I suppose it follows that when a modern woodworker needs to cut a particular joint, they buy the machine or device that’s designed specifically for that purpose.

But has modern woodworking really come to this? I remember when I was a teenager just getting interested in furniture making, I read a story about a church on an island in Lake Onega, Russia. It is said to have been built by an anonymous master craftsman using nothing but a simple axe. The story goes that after he finished building this amazing structure, he looked at his hand holding his axe and, unwilling to consider that this same axe might create such beauty elsewhere, flung the axe into the lake! Although the story is almost certainly apocryphal, I found its tale of doing great work with simple tools inspiring.

Making something with only the tools you have on hand is not only challenging, but it can help you to become a better woodworker. This certainly has been my experience. Way back before there were fancy mortising machines, we learned to chop decent mortises with a basic chisel and mallet. I remember drooling over the cool dovetail routing system that the Canadian company Leigh introduced some decades back. As a fledgling furniture maker, I was perpetually broke, so I had to cut all my dovetails by hand. It took a lot of practice, but let me create dovetails in sizes and proportions that fit the furniture I was building — not just the capabilities of the jig.

Speaking of which, lack of money and special tools also led me to design and build many of my own jigs and fixtures. For example, I had a commission to build a sleek mahogany frame for a daybed. I wanted the piece to feature box joints in all four corners. But since the members were way too long to cut on the table saw (using a dado blade), I created a router jig to guide all the joint cuts. The jig worked so well that I ended up using it on dozens of other projects, eventually making miles of tight-fitting joints before the jig wore out.

Such circumstances not only helped me develop better hand-eye coordination, but cultivated my concentration and patience as well. In fact, I probably wouldn’t have acquired the majority of my woodworking skills if I could have just gone out and bought a new tool or ready-made jig every time I needed it. And as an added bonus, you get a lot more physical exercise sawing, chiseling, drilling and planing your joinery into existence than you do simply pushing a router around. That’s a lot more important nowadays, as I’m not as skinny (or as poor) as I used to be!

Dreams of Springtime and Shop Improvement

February 20th, 2013 by
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When it comes to weather, we’ve had a true embarrassment of riches here in California this winter. Although the beginning of this year has been the driest in recent memory, it’s hard to argue with sunny days and shirtsleeve weather at a time when folks in other parts of the country are freezing and getting snow shovel blisters.

WJBlog_S_Nagy_ShopCabinetThis unseasonal weather makes me think that, just as it’s said that a young man’s thoughts turn to love in the spring, many a late-middle-aged man’s fancies turn to … shop improvements! I suspect this is true, because I’ve recently been barraged by emails and phone calls from friends on the West Coast who need advice about their workshops: “Which table saw and planer should I buy?” “I’m thinking of installing a new dust collection system, but I’ve no idea where to start.” “Have any ideas for easy-access storage for portable power tools?”

I had already been thinking about shop improvement quite a bit in recent months, as I’d been working on a modernized form of my book Setting Up Shop, which The Taunton Press has just published in a new “book-azine” form. Because I’d recently pondered all kinds of woodshop matters, I was quick to respond to all my friend’s queries. But even though I approached each question thoughtfully, analyzing the pros and cons of all possible solutions, I was struck with how long and involved some of my responses were. OK, I thought maybe I’m overcomplicating things. After all, I have a background in epistemology (the science of how we know things) and aesthetic philosophy, so I tend to see things less in black and white, right and wrong, and more in degrees of rightness and shades of gray. Philosophical discourse is one thing, but shouldn’t the answers to most woodworking questions be fairly straightforward?

I harkened back to my first job as an assistant editor for another woodworking magazine (its name rhymes with “lime hood jerking”). I used to geWJBlog_S_Nagy_ShopDustt phone calls from readers that went something like this: “I’m building a dining table for my family, and I was wondering what kind of wood to use?” Assuming the caller had a thirst for my insights, I’d launch into a full-blown lecture on the types of woods available in their region and the various physical and aesthetic traits of those species. One time, a caller stopped me in mid-dissertation and asserted: “yeah, that’s all well and good, but which kind of wood should I make my table out of?” Not only didn’t he want a lecture on wood science, but I don’t think he wanted to strain his grey matter in order to come to his own conclusions. Maybe he didn’t have the time to process the information. Or maybe he thought that the answer he’d come up with on his own might not be as good as the one that the “professional” on the telephone could provide. A simple answer was what he wanted, and so I gave it to him: “Walnut. Make the table out of walnut,” I told him, then thanked him for calling and hung up.

I hate to think that people contact me for advice because they’d rather have me doing their thinking for them. I’ve always been a big fan of learning by doing your own problem solving. But everything in life is more complicated than it used to be (think of telephones, automobiles, even toothbrushes), and shop tools, hardware and processes are no different. So why not, on occasion, offer simple answers and/or opinions in lieu of delving into all the complex details of a topic like dust control or shop storage? I know I won’t be able to solve all of my friends’ shop improvement dilemmas, but the next time one of them calls or writes, I’m sure to ask “do you want the long answer or the short one?”

Sandor Nagyszalanczy, Contributing Editor

Interesting Woodwork is Wherever You Find It

May 22nd, 2012 by
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Isn’t it funny that two people can walk through the same town or landscape and find interest in completely different things? On a recent visit to Northern Italy as part of an editorial tour put together by Freud Tools (more on that in a later installment), I found myself strolling along the narrow lanes of Venice, surrounded by flocks of international tourists. Judging by the darting gazes and photos being snapped at warp speed, many of those visitors were taken by a great many of Venice’s charms: buildings brimming with amazing architectural history, ubiquitous canals rippled by gondolas and speedboats, etc.. Some tourists simply stood agape, staring at extravagant shop window displays or hunger-inducing restaurant menus. Many folks just wandered, soaking up the amazing scenery on a glorious day.

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Memories of George

May 1st, 2012 by
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I was reorganizing some paperwork the other day, when I ran across a file that contained letters, manuscripts and notes from master wood finisher George Frank. I worked with George when I was an editor at Fine Woodworking magazine. I was originally assigned to work with George because he and I were both Hungarians and so could converse in our native tongue. Over the years, George became not only a treasured colleague of mine, but I also kind of became his adoped grandson; he had no male children of his own. George passed away nearly 15 years ago, at the ripe old age of 94.

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Designing a Multipurpose Shelf Unit

April 23rd, 2012 by
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Like the proverbial shoemaker’s children that are perpetually barefoot, my own home doesn’t have a whole lot of furniture that I built myself. I save most of my woodworking energy for building projects for the Woodworker’s Journal or when I do “pro bono work” for the Shakespearean theater company that my wife works for (the latter has consisted of mostly creating large, freestanding poster displays and a collection box).

But every once in a while, a project comes along that I have difficulty saying no to. In this case, I was recently contacted by a prominent local business owner who lives in a gorgeous house only a half a block from one of the most beautiful stretches of coastline that California has to offer. He asked me if I would consider building him a large L-shaped shelf unit that would wrap around a partially curved wall in his home office/man cave.

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Sharpening my Tools

March 17th, 2012 by
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I’ve never been particularly adept at sharpening my edge tools (chisels, plane irons, etc.). It’s not that I couldn’t get them sharp enough to work, it’s just that I’ve always experienced inconsistent results. One time, I’d get a blade so sharp, it simply glided through hard oak and maple. The next time I sharpened that blade, I’d be lucky if it didn’t tear its way through soft pine. Freehand sharpening always seemed like something that would take decades to get right (an opinion no doubt influenced by the fact that the best tool sharpener I know has made nearly 95 trips around the sun). The trick seems to be locking your wrists and fingers as you pass the tool over the stone, to keep the honing bevel at the same angle during every pass. Fail this, and you end up with a rounded bevel face and an edge that’s none too sharp. Yes, hollow grinding helps, as the tip and heel of the bevel are easier to keep flat on the stone. But unless the tool has a wide bevel, like a big chisel or heavy plane iron, even hollow grinding is no guarantee.

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The Sound of a Tree

December 16th, 2011 by
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All my friends know that I’ve been a “ukulele nut” for most of my life. A girlfriend in college gave me my first real uke, a mahogany Martin Style 0 that she bought at a thrift store for the whopping sum of one dollar. For years, I carried that uke everywhere, strumming it on backpacking trips in the Sierras, at parties (much to the chagrin of revelers that found the sound only a little less pleasant than an accordion/banjo duet), and when my friends sang on the streets of downtown Santa Cruz for spare change.

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A Long-distance Cabinet Modification

November 28th, 2011 by
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I had reason to go to Los Angeles recently to prepare my parents’ old house for rental, which included modifying the cabinets in the kitchen to accept a new appliance.

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Sizing Up the Latest Cordless Drill/Drivers

November 17th, 2011 by
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Like most red-blooded 21st century woodworkers, I have a thing for power tools. Especially high performance portable power tools. Wrapping my hands around the latest, most powerful reciprocating saw, D-handled router, orbital sander, impact driver, etc., makes me almost as happy as if I’d just taken a pavement-scorching ride in a new Ferrari. The precise feel of the tool’s trigger, the jolt up my arm as the motor roars up to speed; it just gets my blood pumping.

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Mendocino Tripping

September 23rd, 2011 by
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My wife and I took a little trip up the California coast recently, and ended up staying in Little River, a don’t-blink-or-you’ll-miss-it minor berg just south of Mendocino. Our intention was to get away from the day-to-day stuff, and just relax, do some light hiking, sightseeing, and take in a few golden sunsets.

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