Archive for the ‘Tools’ Category

A Peek Behind the Curtain

December 1st, 2009 by
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Leigh1Because I am a woodworking tool geek, one of the things I really like about my job is that I not only get to see the plethora of new woodworking products as they are launched, but I often get to see them firsthand and get a demonstration of how they work.  (No tedious reading of the instruction manuals for me, no sir!)

A good example of this came recently when Matthew Grisley of Leigh Industries dropped by to demonstrate their new Super FMT Jig (http://www.leighjigs.com/superfmt.php). I have had the pleasure of knowing Matt and his family for many years now, so this demo meeting was a double treat for me. This jig forms both mortises and tenons with one setup, much like their original FMT jig, but at almost half the cost. (A great concept with all of us watching our nickels and dimes even more closely these days.)

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One Tough Cookie

November 23rd, 2009 by
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COOKIE1Call me crazy, but I just beat the beans out of a new tool, purchased with my own hard-earned allowance, just to prove a point: I think Rockler got the name of its new Bench Cookies™ totally wrong. They’re not cookies, guys. They’re hockey pucks in disguise.

But first, some back story…

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Loaning Tools: What’s Your Take?

November 16th, 2009 by
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Ryan's advice about loaning tools? Borrowers to pony up when they pick up.

Ryan's advice about loaning tools? Borrowers should pony up when they pick it up.

A big sawdusty thanks to all of you who left comments about the recent blog post “Got Rules for Your Tools?”. I think we woodworkers are a pretty organized, attention-to-details sort of bunch. So it came as no surprise that you folks would have some rules to live by in your shop. Still waiting to hear from some of you that don’t choose to keep the place spotless. Maybe us neatniks are missing something…

Aside from being a kick to read, your “rules” also had me nodding yes. No goofing off. Keep wet beverages off the table saw. Wear your shoes in the shop. Keep things sorted. Goggles on or you’re gone.

Yep. Check. Agreed. (Guess there’s some shop teacher genes in many of us.)

But, I’ve just got to call attention to a topic raised by Ryan, in his response:

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In Defense of An Old Friend

October 19th, 2009 by
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Sometimes the first tool you reach for points out an instinctive favorite. One of mine is Porter-Cable's 690 router.

Sometimes the first tool you reach for is a personal favorite. One of mine is Porter-Cable's 690 fixed-base router.

Lately I’ve been churning out a lot of router dovetails, and that, of course, means choosing a router. I’ll be honest with you: I’ve got several different routers on the shelf. But what did I reach for first? My good old Porter-Cable 690LRVS with a fixed base.

And that got me thinking about favorite tools.

Now, you’ll notice that Porter-Cable isn’t sponsoring this blog post. They don’t even know I’m writing it. It was just me, alone in the shop as usual on a Monday morning, and the thought process was about this simple: “Gotta rout dovetails this week…need a router…grab the 690.” My gut drove the decision.

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Got Rules for Your Tools?

September 30th, 2009 by
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When it comes to staying organized, drawers work for me.

When it comes to staying organized, drawers work for me.

“Put things back where you find them.”

Can you still hear that one ringing in your ears from childhood? I can, but in my shop, it’s one rule I really do try to live by.

Some woodworkers wonder what kind of real work gets done in a clean shop. I guess for those folks, clutter helps get the creative juices flowing, or at least it doesn’t grind productivity to a halt. But the “Oscar Madison” approach sure doesn’t work for me. (more…)

Angling Without the Snags

September 28th, 2009 by
2 Comments »
Sutherland Tools Bevel Boss takes all the guesswork out of setting accurate cutting angles.

Sutherland Tools Bevel Boss takes all the guesswork out of setting accurate cutting angles.

About six years ago, I was building some outdoor furniture with lots of angles to them, and the closest thing I had to an angle-setting device was my speed square. No offense to you hard-core carpenters out there, but frankly, a speed square seems better suited to rafter tails than woodworking.

I always felt like I was plus or minus a few degrees on my cuts, which just wasn’t cutting it, so to speak. I needed something more accurate that I could really trust.

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Grinders Bite Back

September 11th, 2009 by
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Common sense has to guide all of our actions and reactions when working with shop machinery—even the relatively "safe" tools.

Common sense has to guide all of our actions and reactions when working with shop machinery—even when using those relatively "safe" tools.

The other day, while grinding a fresh edge on my turning chisels, I was reminded of a rather searing injury from my past. It’s proof that sometimes the “safe” tools are the ones that bite you back. Here’s what happened…

You might remember an Arts & Crafts Wine Cabinet I built for the magazine back in the August 2003 issue. I was nearly finished with the project and ready to hang the doors. The hinge screws were all a little too long to work right, so I decided to grind them down instead of buying shorter ones. Nothing particularly unsafe about that.

Or so I thought.

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Handy “Tweener” Wood Screws

August 26th, 2009 by
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Ever wished for screw lengths outside of the usual home-center offerings? McFeely's Promax line may have just the length you need.

Ever wished for screw lengths outside of the usual home-center offerings? McFeelys Promax line may have just the length you need.

Here’s a tip of my hat to McFeely’s for coming up with a better woodworking screw. Well, actually, a whole bunch of better fasteners, but there’s one type I particularly like: the #8 Promax® 1-3/8″ black oxide flathead.

You read that right—1 and 3/8. Not 1-1/4″, 1-1/2″ or 1-5/8″ … the usual home-center suspects.

Here’s why I like the 1 3/8″. It’s uncanny how often I seem to have to screw two pieces of 3/4″ material together, face to face. Layers of substrate. Subtops to “show” tops. Shop-made feet to bases or turned knobs to drawer faces. Jigs and fixtures of one kind or another.

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Ali Industries: From Lunar Orbit to Random-orbit

August 12th, 2009 by
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Gator Finishing Products: Industrial-quality sandpapers made in Ohio for more than 40 years

Up until recently, I’ve never really given much thought to sandpaper…where it comes from, how it’s made or what tidbits of interesting history might be behind it. Sandpaper has always been one of those “means-to-an-end” products for me. And, well, it’s associated with sanding. I try not to spend more time than I really need to thinking about sanding…

But, the nitty gritty details about grits became a lot more interesting earlier this spring when I had the opportunity to tour Ali Industries, a sandpaper manufacturing plant just a couple hours west of my home.

Little did I know, but Ali Industries has been making consumer sandpaper and sanding products for 40 years—and the company’s ties to other abrasives go back even farther than that. The company’s founder, Frank Ali, got into the business back in 1961 during NASA’s space race heyday. Frank saw a need for specialized abrasives in the aerospace industry, and he began to make abrasive cartridge rolls for deburring spacecraft and jets. Yep, rockets and fast airplanes—the stuff I loved to dream about as a kid. Seems that, if you don’t polish a rocket to near perfection, it can burn up when it enters or leaves the atmosphere. Clearly, not good. Thanks in some part to Frank’s efforts, his industrial abrasives helped to put astronauts on the moon and enabled military and experimental planes to slip more smoothly through the wild blue yonder. Frank even met fellow Ohioan, astronaut and former senator John Glenn back in the glory days.

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Tools Don’t Replace Talent or Time

August 5th, 2009 by
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rockerOne of perks of being Woodworker’s Journal’s “field” editor is that, every now and then, I actually get out into the field. Sometimes I’m headed to trade shows, but the trips I enjoy even more involve getting together with other woodworkers to see how they do things. In addition to meeting some really fine people and taking care of a photoshoot, I often learn a thing or two about myself in the process.

Case in point: A while back I had the pleasure of spending a couple days in the shop of a world-class woodworker. Since he’s not the sort of guy who would probably want the attention, I won’t name names. But, he’s truly a master of the Shaker and Queen Anne traditions. Over decades of woodworking, he’s built numerous juried pieces, taught classes extensively and has written many books about woodworking and craftsmanship. But, in spite of that resume, he’s a humble, unassuming guy. Here’s the sort of fellow who speaks only when he has something thoughtful to say. He’s salt of the earth and gracious, through and through.

And boy oh boy, can he build furniture…

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