Tambour Making at the Haystack School of Crafts

Tambour Making at the Haystack School of Crafts

My latest Adventure in Woodworking took me to the Haystack School of Crafts in Deer Isle, Maine.

Wendy Maruyama is an icon in the woodworking world, as well as a trailblazer for other women to enter the furniture design and fabricating profession.  I leaped at the opportunity last August to take a workshop with her about tambour doors at the beautiful Haystack School of Crafts in Deer Isle, Maine.  I made many new friends, ate delicious food, learned a lot, and gained inspiration for new projects to come!

Haystack is on the national register of historic places and was awarded the American Institute of Architects.  The architect was Edward Larrabee Barnes.
Haystack is on the national register of historic places and has received awards from the American Institute of Architects. The architect was Edward Larrabee Barnes.
Wendy Maruyama taught the class. She’s an inspiration and so much fun!
Wendy Maruyama taught the class. She’s an inspiration and so much fun!

I wasn’t sure what to expect as far as exploring tambour doors.  The limitations and usage seemed to be pretty straightforward.  Wendy led the class through a series of exercises that resulted in what I would consider to be optimal outcomes with respect to our individual skills.  Our class took the basic stick structure to the extreme!

It would be easy to daydream and not get a lot done in this setting, but you can see I kept busy.
It would be easy to daydream and not get a lot done in this setting, but you can see I kept busy.

The class kicked off by first seeing examples of Wendy’s work, which was very inspiring!  Then we talked about tambour door construction, usage, and we looked at some examples of tambour doors.  She also covered surface treatments, including milk paint and a little carving.  We all made our own samples of tambours and different ways of manipulating the individual wood planks that could be incorporated in a project.  Exploration is huge part of the creative process.

A tambour door consists of slats that are held together by cloth (usually canvas). It is important to glue the tambour slats parallel to each other, so we used a jig.
A tambour door consists of slats that are held together by cloth (usually canvas).
It is important to glue the tambour slats parallel to each other, so we used a jig.
We used Old Brown Glue to adhere the canvas to the tambours.  It is flexible, and it acts as traditional hide glue (heat required, but also reversible).
We used Old Brown Glue to adhere the canvas to the tambours. It is flexible, and it acts as traditional hide glue (heat required, but also reversible).
 The typical way of making the track for the tambour door is with a router.
The typical way of making the track for the tambour door is with a router.
 It’s really enjoyable to cut curves, and it’s pretty sweet to have a CNC laser to do some precision work.
It’s really enjoyable to cut curves, and it’s pretty sweet to have a CNC laser to do some precision work.

I also took advantage of the chance to use the ‘fab lab’ to experiment a bit.  Haystack has a technology based fabrication lab (fablab) with a 3-D printer, CNC, and laser printer with different visiting experts available for assistance.  My classmates, Rangeley Morton and Joe Lendway, were integral in helping me execute my ideas in the fab lab.

The fablab features a 3-D printer, CNC, and laser printer. It's a major bonus on the Haystack campus.
The fablab features a 3-D printer, CNC, and laser printer. It’s a major bonus on the Haystack campus.

Finally, we came up with our own designs.  As well as individual critiques with Wendy, the camaraderie of the class helped to push us all too by giving each other almost constant feedback about what we were working on.  The uniqueness of everyone’s individual style really made the class enjoyable and helpful because of different perspectives.

Class projects.
Class projects.
Class photo.
Class photo.

As well as the two-week class being fun and rewarding, the setting was unreal.  The coast of Maine in the summer time is gorgeous!  Crisp foggy mornings, sunny swims in the afternoon, bonfires at night, trails with spongy forest floors, and cartoon like mushrooms everywhere really make Deer Isle ideal.  All of the island experiences packed in with long class days in a woodshop with an ocean view made it all pass by like a green flash. I’ll close with a look at some of the scenery that surrounds the Haystack School. I highly recommend making the trip if you get the chance. can’t wait to go back!

 The food is delicious. And, lunch and dinner are complete with dessert (and a view)!
The food is delicious. And, lunch and dinner are complete with dessert (and a view)!
There are trails to explore along the water!
There are trails to explore along the water!
These awesome little trees were sprouting up - even on top of rocks.
These awesome little trees (right) were sprouting up – even on top of rocks.
The drive out to the Haystack School from Bangor Airport offers beautiful views of the Maine coast.
The drive out to the Haystack School from Bangor Airport offers beautiful views of the Maine coast.
The foggy coastal mornings were the best.
The foggy coastal mornings were the best…
And nights were beautiful too.
…and the nights were beautiful too.

It was another awesome Adventure in Woodworking!
 

Kim-sm-headshot

Kimberly McNeelan has been a woodworker for about 14 years. She’s been coast to coast and beyond studying different woodworking techniques, learning from various masters, and working on a wide array of projects. Read more of Kimberly’s latest adventures.

Follow Kimberly on Instagram at ksm_woodworker

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