Challenging My Own Claim

March 19th, 2010 by Chris Marshall
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A few weekends ago, I ended up proving a point to myself without really setting out to do it. I needed to make a couple of boxes, and I wanted a quick but elegant solution for joining the corners together.

As it turns out, I’ve been a little delinquent lately in getting my tool test tools returned to their proper owners. It’s been pretty busy here in the shop since Christmas, and those shipping tasks keep getting pushed further down my to-do list. So, I still have the Keller 1601 Pro Series Dovetail Jigs here from our December ‘09 dovetail jig review. My bad, but actually, a good coincidence.

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Workbench Storage Cabinet

March 15th, 2010 by Matt Becker
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Reader Bill Roberts sent in some photos of this great workbench and storage cabinet.

This is a workbench and storage cabinet I made for my brother. It was made out of pieces of lumber left over from a cabinet shop that went out of business. It has red oak and maple doors & drawer fronts,the top is out of a luann interior door. I cut the panels off and sandwiched them over cork sheets. The case, dividers, and drawers are made out of plywood.

- Bill Roberts

We’re always looking for more projects submissions, so click here to send them in!

Matt Becker
Content Coordinator

Workbench & Storage Cabinet 1

Workbench & Storage Cabinet 2

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Ah, Those Tools We Love

March 12th, 2010 by Chris Marshall
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Normally, I’m not one for chain emails. I generally delete them about as fast as they hit my inbox. But recently one of our readers forwarded the following email about tools that just caught my attention. It sure gave me a good laugh, because, well, truth is pretty funny sometimes. See if you agree:

BAND SAW: A large stationary power saw primarily used to cut good wood into smaller pieces that more easily fit into the trash can after you cut on the inside of the line instead of the outside.

DRILL PRESS: A tall machine useful for suddenly snatching flat metal bar stock out of your hands so that it smacks you in the chest and flings your beverage across the room, denting the freshly-painted project that you had carefully set in the corner where nothing could get to it.

WIRE WHEEL: Cleans paint off of bolts and then throws them somewhere under the workbench with the speed of light. Also removes fingerprints and hard-earned calluses from fingers in about the time it takes you to say, “Oh, crap!”

CIRCULAR SAW: A portable cutting tool used to make studs too short.

PLIERS: Used to round off bolt heads. Sometimes used in the creation of blood-blisters.

BELT SANDER: An electric sanding tool commonly used to convert minor touch-ups into major refinishing jobs.

HACKSAW: One of a family of cutting tools built on the Ouija board principle… It transforms human energy into a crooked, unpredictable motion, and the more you attempt to influence its course, the more dismal your future becomes.

LOCKING PLIERS: Generally used after regular pliers to completely round off bolt heads. If nothing else is available, they can also be used to transfer intense welding heat to the palm of your hand.

TABLE SAW: A large stationary power tool that can launch wood projectiles for testing wall integrity.

HYDRAULIC FLOOR JACK: Used for lowering an automobile to the ground after you have installed your new brake shoes, trapping the jack handle firmly under the bumper.

PHILLIPS SCREWDRIVER: Normally used to stab the vacuum seals under lids; can also be used, as the name implies, to strip out Phillips screw heads.

STRAIGHT SCREWDRIVER: A tool for opening paint cans. Sometimes used to convert common slotted screws into non-removable screws and butchering your palms.

PRY BAR: A tool used to crumple the metal surrounding that clip or bracket you needed to remove in order to replace a 50 cent part.

HAMMER: Originally employed as a weapon of war, the hammer nowadays is used as a kind of divining rod to locate the most expensive parts adjacent to the object we are trying to hit.

UTILITY KNIFE: Used to open and slice through the contents of cardboard cartons delivered to your front door; works particularly well on contents such as seats, vinyl records, liquids in plastic bottles, collector magazines, refund checks, and rubber or plastic parts. Especially useful for slicing work clothes, but only while in use. Also cuts fingers.

There you have it—life with tools. We sure can’t live without them … and sometimes not even with them!

Catch you in the shop,

Chris Marshall, Field Editor

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Chest of Drawers

March 8th, 2010 by Matt Becker
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This reader’s project submission comes all the way from the Mediterranean (unless there’s a town called Cyprus I’m not aware of…):

This is a double length chest of draws made for a customer with a turned bowl and spoon thrown in as a gift as I do on most of my projects. The chest is made of Swedish pine to match existing bedroom furnishings.

Peter Grice, Cyprus

If you’ve got a project you’d like to share, click here to send it in.  You never know, it could be our next blog post!

Matt Becker
Content Coordinator

Chest of Drawers

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Rollin, Rollin, Rollin…

March 5th, 2010 by Chris Marshall
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I just wrapped up a project made from almost five sheets of plywood. As you can imagine, that’s a lot of surface area to cover with finish. And, here in the North Country, we’re still in the “deep freeze,” so all of my shop windows and doors are closed up tight. Good ventilation was going to be a challenge during finishing. I also needed to complete the entire finishing process in the shop, which definitely isn’t a “clean room” situation. It’s dusty, especially with the furnace running. So, I knew I’d need a fast-drying finish, too.  At least that would help cut down on the magnetic effect that wet finish seems to have on dust and grit.

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Funny Bench Cookies Contest Entry

March 1st, 2010 by Matt Becker
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Recently, Rockler and LumberJocks teamed up and put together a contest for creative uses for Bench Cookies (details here).

While I’m sure there are some great entries out there, the one submitted by DonW just begs to be the next viral hit (at least among woodworkers).  Make sure you check it out by clicking here.

Matt Becker
Content Coordinator

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Sideways Squeeze

February 26th, 2010 by Chris Marshall
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For the June print issue, I’m building a big plywood shop project. Several pieces in the project include some rather thick edging strips, which can be difficult to clamp tightly in place. Especially when they’re on the ends of an 8-ft. sheet of plywood.

I’ve used thicker edging before in a few projects, and each time I’ve wondered about those funky C-clamps made for jobs like these. They’ve got three screw jaws instead of just one—the most helpful being the third that runs through the spine of the clamp, perpendicular to the other two.

Well, last week I took the plunge and bought a half dozen to give them a try.

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Boat-Shaped Cradle

February 22nd, 2010 by Matt Becker
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I was a little late getting this posted (it came in over the holidays), but I wanted to share this striking piece of work that I would guess even experienced boat builders would appreciate.

Here is a baby cradle that I just finished for my new nephew (Christmas present).  Many more hours than I had planned, but well worth the effort.

- Russ Oswald

I wouldn’t be surprised if the little one grows up being drawn to a life at sea …

Matt Becker
Content Coordinator

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Products for Safer Sawing

February 19th, 2010 by Chris Marshall
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No matter how many years I’ve used a table saw, my blood still runs cold when I think about the potential for a kickback that leads to injury. Thank goodness it hasn’t happened to me. But, others in our community haven’t been so fortunate. You don’t have to search woodworking forums for too long before you’ll find direct proof. The scary photos and war stories are definitely out there. There’s no debating the fact that kickback is one of the leading causes of table saw accidents. We all know it, but what are we doing in our shops to prevent it?

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Many Multi-Tool Options for Woodworking & DIY

February 17th, 2010 by Matt Becker
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As a follow-up to Chris Marshall’s sneak-peek at the April 2010 issue, we put together a video showing some of the Multi-Tools and attachments he’ll be covering in the new “Today’s Shop” article.

Matt Becker
Content Coordinator

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